Friday, January 17, 2020


Polyurea and the Food Processing Market
What's one of the greatest concerns of the food processing industry? As you may guess, it's not almost taste or supplying sustenance. Instead, food processing plants have a significant obligation. Without appropriate protection, contamination represents a significant health risk. The reality is that polyurea coatings can lower the intrinsic dangers associated with all kinds of exposure.

If you remain in business, you currently know how foods get contaminated. Some things are simpler than others to manage. For example, some food processing plants do not pay enough attention to securing surface areas. All things thought about, excellent practices are critical to guaranteeing food is prepared effectively and in a safe environment.

If you listen to the news, you'll observe increasingly more cases of food contamination. Fact be informed, there's a high possibility for the growth of germs and bacteria in food processing plants. It's not like the prospective harm is noticeable to the human eye. In fact, it's in some cases the things we can't see that are the most hazardous of them all.

More than likely, you currently understand the significance of keeping the work environment tidy. For sure, there are a variety of disease-causing representatives that can penetrate completion product. Listeria is among the most fatal. Those impacted with it will wind up with listeriosis, which represents a big offer. In fact, the Centers for Disease Control and Prevention (CDC) reports that one in 5 people with listeriosis will pass away.

Listeria monocytogenes is in fact a bacterium. Federal government guidelines such as the Food Security Modernization Act offer assistance concerning food production in addition to safe handling of foods. On the other hand, listeria is not the only potential threat.

What about the effect of unwanted animals in the food processing location? It's no big trick that rodents, cockroaches, and flies are attracted to all kinds of components. That said, pest control is not enough. They not only carry illness through various bacteria-- but they also bring it from one place to another.

The concept of creating an environment that's simple to clean is vital. Believe for a moment. Even if you're preparing in the house, you know the risks connected with working with chicken. Unless you're careful, there's an opportunity of infecting surface areas with salmonella bacteria. As soon as once again, this opens the capacity for severe health problems.

Employees might believe it suffices just to reject preparation locations and hastily proceed to the next job. The issue? If there are indents or even small cracks in the surface-- the bacteria seeps in and invites the start of cross-contamination.

How can polyurea coatings assist with this? It's a great deal much easier to sterilize a surface if it's been properly secured. Polyurea coatings serve as a sealant. They ward off possible issues, such as seepage of sitting liquids or wetness.

Other areas of a food processing plant might be of issue. What about broken concrete or dripping pipes? Polyurea coatings also play a crucial function when it comes to protection of the workspace.

At ArmorThane Coatings, they are dedicated to supplying services to ensure security in food processing plants. They will be more than happy to address questions that may make you feel more at ease in your selection of items created to keep out germs and bacteria. Contact them to learn more.

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Reshaping Processing Plants Using Polyurea

With news of more food processing facilities pulling product off the market and having to shut down due to possible contamination from Listeria Monocytogenes, the concern of plant sanitation, as well as style and building structures, are at the forefront of the agenda for those in the industry.

At issue are food and meat processing plants located in aging industrial buildings with extensive ware and tear, in addition to ideal angled building. In these plants, walls and ceilings are typically built with angled steel, i-beams, concrete block, interlocking metal and fiberglass panels, double-t ceilings and tiles with concrete grout.

This supplies a virtual breeding ground for standing water, dirt, dust, mold, and pathogens such as Listeria, E. Coli, and Salmonella. With many fractures, pits, and seams, plants are at danger in spite of aggressive power cleaning and chemical sanitation strategies.

Plant Recalls from Listeria
The fallout from a public recall due to Listeria extends well beyond lost earnings and extended plant shutdown as well as a decrease in overall business value. Lawsuits, due to customer health problem and even death, along with the disastrous impact to the brand name's credibility, can put a processor out of service.

The difficulty with Listeria is that it is proficient at evading detection. It can aerosolize or connect to equipment and individuals, and will prosper in cold temperatures. As an outcome, it is difficult to control in the processing environment. To fight this pathogen, lots of centers depend on a robust sanitation program to avoid Listeria from getting in or polluting the environment. In addition, many processors participate in continuous environmental sampling programs to keep track of the efficacy of those efforts.

If any bacteria or contamination is discovered, called "testing hot," it can lead to an instant shutdown. Closing down a food processing plant that is running 24 hours a day, 7 days a week, can cost the processor millions in lost profits. There is also the danger of fines by the USDA for recurring violations.

In the majority of instances, business just react to a positive test by performing magnified cleaning and sanitization. Once the company's follow-up tasting of the affected websites is negative, the problem is normally thought about to be dealt with.

In addition to issues about bacteria, contamination likewise comes from facility maintenance concerns, such as breaking paint, spalled and broken concrete, and areas in the walls and ceilings that can gather dust, dirt, mold and other contaminants.

Perpetual Cleansing, Painting
Until now, the expensive and labor heavy solution was merely to clean up more frequently and mitigate the issues utilizing FRP panels or layer upon layer of paint to try to create a cleanable surface.

The aggressive cleaning agents like bleach and cleaning agents and heavy high pressure power cleaning cycles take a heavy toll on the paints, epoxies, concrete, fiberglass and metal surfaces eventually use them away until they need a total replacement, or even worse, they jeopardize a plant shutdown and or fines.

This is an extremely costly, labor-intensive program that duplicates itself in perpetuity at practically every food processing plant throughout the nation.

To resolve this issue, new patented techniques are being used to deliver a complete rehabilitation of the walls and ceilings, typically throughout planned maintenance weekends.

Many other coatings take 1-4 days just to treat, which is too long when you require to get the plant back online. Polyurea cures within minutes. Additionally, the space is "reshaped" through this procedure so just smooth, curved lines stay to remove areas where water, dirt, grime or pathogens can collect.

Among the key elements of the industrial process is application of an incredibly fast curing, pure polyurea coating designed for usage in food processing plants. Given that the material is spray used, it can be applied quickly by qualified applicators and constructed up to any required thickness and formed into the modified wall and ceiling design. Polyurea is the only coating system readily available that can create a monolithic surface area in the brief time frame needed to minimize plant downtime.

The majority of other coatings take 1-4 days simply to cure, which is too long when you need to get the plant back online.

Companies makes use of a special, private label formulation of pure polyurea for food contact facilities from ArmorThane, a worldwide provider of high-performance polyurea coatings, liners and joint sealants for a wide variety of industrial environments. The company uses two systems that are third-party ranked for FDA Direct Food contact.

Due to the aggressive nature of plant wash downs, a custom-made polyurea topcoat is required to finish the process., The final topcoat creates a very slick surface, making it difficult for standing water, dust, dirt, or bacteria to take hold. To finish all this work, Companies deal with the food centers to strategize and optimally time rehabilitation operations.

Before any coatings are used, there are several actions to restore an aging food facility., No quantity of cleansing will effectively prepare a surface that needs repair. So the initial step is to resolve any areas with spalled or split concrete, chipping and peeling paint, or heavy corrosion.

The next action is an intensive cleaning process to remove grease and gunk and other surface area contaminants that build-up as an outcome of meat processing, cooking, and basic facility maintenance. This involves using specially authorized wash down options and self-contained high powered water blasting techniques. All holes, voids, joints, and penetrations are filled, along with additional adjustments for the reshaping. A combination of concrete and molded foam products are utilized to transition any flat surface areas from 90 degrees to 45 degrees to avoid standing water from accumulating.

These areas usually consist of the cove joint from wall to floor, steel I beam bases, welded and frame bolted angle iron, and gaps in the existing construction or wall/ceiling fascia. Standing water is one of the numerous contributing aspects for Listeria and other pathogens, in addition to mold and corrosion. Finally, every piece of devices, pipe, flooring, and other exposed locations must be wrapped in plastic or covered prior to spraying starts.

In numerous applications, such as the within of big tanks, sprayed polyurea is not required to be cosmetically appealing.

For food processors in aging centers this type of total interior wall and ceiling rehabilitation-- regardless of the surface or substrate and level of disrepair-- might be the quickest method to break the cycle of constant degeneration and ongoing repair, while decreasing danger of pathogen-based item recalls.